The defense sourcing crisis
Fixed autonomously

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Mission

We built the [BRAIN] for autonomous manufacturing — and the factories that run on it.

America can’t make thousands of the parts it depends on. We built the system that can.

Made in America 🇺🇸

Operator monitoring an automated manufacturing floor on a tablet
Capabilities

From solicitation to shipment, without the queue.

Machined components for defense sustainment — quoted in a day, produced in a cell that doesn’t stop at shift change.

Processes
3- and 5-axis milling · in-process probing
Tolerance
To ±0.0005" on critical features; ±0.001" routine
Materials
Aluminum · carbon and alloy steels · stainless (303/304/316, 15-5PH, 17-4PH) · titanium · nickel alloys (Inconel, Monel) · copper-nickel · nickel-aluminum bronze. Others on request.
HMLV Autonomous Production
High mix, low volume — lot sizes from one, changeovers measured in minutes. Robot-tended cell built for unattended operation — capacity that doesn't end at shift change.
Inspection
Probing · independent in-cell gauge · referee CMM · industrial CT
Specialty
Sole-source and obsolete part numbers — reverse engineered, qualified, and owned
Process

We qualify what the industrial base can no longer supply.

Where the original manufacturer is gone and the data went with it, we rebuild both — and become an approved source for every future buy.

HYPERBUILT-OWNED DATA, END TO END
SOURCE APPROVAL PROCESS
01
SCAN

Industrial CT and metrology capture the part inside and out, internal geometry included.

02
ENGINEER

We author the technical data package from measurement, not from a copy. It belongs to us.

03
MAKE

The cell machines it unattended: robot-loaded, probe-qualified on every load.

04
VERIFY

In-machine probing, an independent in-cell gauge, and a referee CMM. Three instruments, one model.

05
APPROVE

The evidence assembles into a Source Approval Request (SAR). We're on the part number permanently.

TIMELINE
THE OLD WAY
find a willing shop · hand reverse-engineering · manual SAR paperwork · 12–18-month production leads, forever
Years — if anyone tries at all.
scan · blueprint · verified part
Engineering and production in days, not years — reorders ship at machine speed.
Brain

We wrote the layer that makes machines a factory.

Mills, a robot, and a controller are inventory until something coordinates them. The [BRAIN] is that something — and its authority is bounded by design.

System Architecture4 Subsystems · Single Control Plane
hyperbuilt.com · workbench
Hyperbuilt Workbench dashboard
IN BUILD

finds the work.

Reads every government solicitation daily, screens the documents itself, prices each against award history.

Sample data — live ingest in build

owns the record.

Event-sourced state, compliance traveler, release gates, scheduling against hard resource limits.

SUBSYSTEM 02

commands the floor.

Permissives, handshakes, and cell I/O on a deterministic controller.

SUBSYSTEM 03

records the truth.

Real-time machine data feeding a historian. It reads; it commands nothing.

SUBSYSTEM 04

The [BRAIN] proposes. CORE authorizes. Nothing writes to a machine on its own.

Factory

Autonomy is earned, not assumed.

Every robot load is qualified by measurement, never by trust. Part families graduate from manned to supervised to unattended production only on measured evidence — never on a calendar.

Autonomous machining cell
CELL 04
QUALIFIEDMANNED → SUPERVISED
CYCLES12,480
INTERVENTIONS0.04%

Current Status

MANNED

the baseline.

Every part measured, every cycle recorded. Operators run the cell with full manual control.

Next Phase

SUPERVISED

humans watch.

The cell runs no-touch with humans monitoring and intervening when needed. Measured evidence earns each step.

Target

LIGHTS-OUT

earned on evidence.

Sustained no-touch success, an intervention-rate threshold, and fault-injection testing passed. Calendar dates don’t advance the ladder.

Contact

Start a conversation.

Tell us what you’re working on. If it involves controlled data, we’ll open a secure channel.